Many robotic surgical systems have been developed with micro-sized biopsy forceps for tissue manipulation. However, these systems often lack force sensing at the tool side. This paper presents a vision-based force sensing method for micro-sized biopsy forceps. A miniature sensing module adaptive to common biopsy forceps is proposed, consisting of a flexure, a camera, and a customised target. The deformation of the flexure is obtained by the camera estimating the pose variation of the top-mounted target. Then, the external force applied to the sensing module is calculated using the flexure's displacement and stiffness matrix. Integrating the sensing module into the biopsy forceps, in conjunction with a single-axial force sensor at the proximal end, we equip the forceps with haptic sensing capabilities. Mathematical equations are derived to estimate the multi-modal force sensing of the haptics-enabled forceps, including pushing/pulling forces (Mode-I) and grasping forces (Mode-II). A series of experiments on phantoms and ex vivo tissues are conducted to verify the feasibility of the proposed design and method. Results indicate that the haptics-enabled forceps can achieve multi-modal force estimation effectively and potentially realize autonomous robotic tissue grasping procedures with controlled forces.

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