Inverse kinematics is an important and challenging problem in the operation of industrial manipulators. This study proposes a simple inverse kinematics calculation scheme for an industrial serial manipulator. The proposed technique can calculate appropriate values of the joint variables to realize the desired end-effector position and orientation while considering the motion costs of each joint. Two scalar functions are defined for the joint variables: one is to evaluate the end-effector position and orientation, whereas the other is to evaluate the motion efficiency of the joints. By combining the two scalar functions, the inverse kinematics calculation of the manipulator is formulated as a numerical optimization problem. Furthermore, a simple algorithm for solving the inverse kinematics via the aforementioned optimization is constructed on the basis of the simultaneous perturbation stochastic approximation with a norm-limited update vector (NLSPSA). The proposed scheme considers not only the accuracy of the position and orientation of the end-effector but also the efficiency of the robot movement. Therefore, it yields a practical result of the inverse problem. Moreover, the proposed algorithm is simple and easy to implement owing to the high calculation efficiency of NLSPSA. Finally, the effectiveness of the proposed method is verified through numerical examples using a redundant manipulator.

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