Start-ups and grade changes remain largely operator-driven, while developing and maintaining dynamic models for model-based control requires substantial engineering effort. Hybrid Offline Learning and Online Optimisation (HOFLON) uses one-step offline reinforcement learning to select actions from historical transition data. In its original implementation, the online objective combines the predicted return from a tree-ensemble critic with an adversarial-autoencoder (AAE) penalty for unfamiliar state-action pairs. We examine the effect of this penalty and replace the critic and AAE with a sparse variational Gaussian-process (sGP) critic. Actions maximise $μ- κσ$, an uncertainty-adjusted estimate of the return from one action followed by the historical operating practice. On the HOFLON polymerisation-reactor benchmark, removing the AAE from HOFLON led to 4 failed start-ups in 15 runs over five critics. At its published weight, the variation in the AAE penalty is four orders of magnitude smaller than the variation in the tree-ensemble critic. Nevertheless, it changes actions when the predicted returns of competing candidates are nearly equal, and paired runs with and without the penalty diverged from the first move. With a Matérn-5/2 sGP critic, $κ= 0$ led to failure in 13 of 15 runs, whereas with $κ= 3$ none of 15 runs (five critics, three noise realisations) failed. The median and lowest returns were 13,464 and 13,398 (HOFLON: 13,393 and 12,411). A squared-exponential sGP critic with learned inducing inputs needed $κ\geq 3$ to remain within the empirical data support in steady state, and then settled with a temperature offset of 2.0 K.

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