Structural optimization problems often involve a large number of decision variables and highly non-convex feasible regions, making convergence to the true Pareto front extremely challenging. Even when convergence is achievable, it typically requires thousands of function evaluations, resulting in significant computational cost. This highlights the need for efficient and robust optimization algorithms for real-world engineering applications. In this study, we introduce a novel constrained multi-objective evolutionary algorithm, termed DPCME. The algorithm employs two interacting populations that exchange information, enabling effective global exploration and reducing the risk of convergence to local optima. To further enhance performance, a recent repair-based constraint-handling technique is incorporated, and alternative repair approaches are proposed and systematically evaluated. The proposed algorithm is tested on three engineering problems: the 72-bar truss, the 120-bar truss, and a chemical tanker structure, each involving hundreds of nonlinear failure constraints. Its performance is evaluated against state-of-the-art constrained multi-objective optimization algorithms from the latest PlatEMO package. A total of 43 algorithms are initially tested, from which the 12 best-performing methods are selected for detailed comparison. The results demonstrate that DPCME achieves superior or competitive convergence and diversity across all test cases, and that the inclusion of repair-based constraint handling further improves its performance.

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