This paper presents a digital simulation method for the hobbing process of cylindrical gears. Based on the gear generation principle, taking the professional software as the tool, the problem of virtual hobbing simulation on involute helical gears was studied, and the virtual hobbing simulation of hobbing on the whole gear was completed by using macros of CATIA V5. The validity of this method was validated by analyzing the tooth surface accuracy error of the model which was below 0.001 mm between the virtual tooth surface and the theoretical tooth surface and the possible factors that affected the tooth surface accuracy during manufacturing were also carried on the discussion. It offers a fictitious three-D platform for studying the principle of manufacture errors of a gear-cutting machine as well as the finite element analysis between the ideal tooth surface and the erroneous tooth surface.
翻译:本文提出了一种圆柱齿轮滚齿加工的数字模拟方法。基于齿轮展成原理,以专业软件为工具,研究了渐开线斜齿轮的虚拟滚齿仿真问题,并利用CATIA V5宏命令完成了整体齿轮滚齿的虚拟仿真。通过分析模型齿面精度误差(虚拟齿面与理论齿面偏差低于0.001毫米),验证了该方法的有效性,同时探讨了制造过程中可能影响齿面精度的因素。该方法为研究齿轮加工机床的制造误差原理,以及理想齿面与误差齿面之间的有限元分析,提供了虚拟三维平台。