LLM services need to offer a family of models spanning different capability--cost trade-offs to accommodate diverse user preferences. Model merging offers a practical way to construct such a model family by combining a reasoning-enhanced model with an instruction-tuned model. Compared with model-level merging, layer-wise merging offers finer control over the capability--cost trade-off by assigning different merge weights to individual layers. However, it introduces two practical challenges: the layer-wise search space is high-dimensional, and existing methods rarely exploit informative signals from the source models; moreover, the highly variable runtime of LLM evaluations makes synchronous batch optimization inefficient by leaving GPU resources idle while waiting for slow evaluations. To address these challenges, we propose Asynchronous Prior-Guided Bayesian Model Merging (AP-BMM), which formulates layer-wise merging as a multi-objective optimization problem to approximate a Pareto set of merged LLMs, yielding a family of Pareto-optimal merged models with diverse capability--cost trade-offs. AP-BMM leverages parameter and activation discrepancies between the source models to guide the early layer-wise search, employs asynchronous pending-aware Bayesian optimization to maximize GPU utilization through asynchronous evaluations and to select high-quality candidates via pending awareness, and applies lightweight ranking over an oversized candidate pool to improve Pareto-front coverage. Under fixed evaluation budgets, AP-BMM achieves higher hypervolume (HV) and broader Pareto-front coverage than synchronous layer-wise and representative model-level merging methods, while reducing wall-clock time through higher GPU utilization.

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